文章检索
首页» 过刊浏览» 2016» Vol. 1» Issue (1) 143-153     DOI : 10.3969/j.issn.2096-1693.2016.01.009
最新目录| | 过刊浏览| 高级检索
我国高钢级管线钢和钢管应用基础研究进展及展望
冯耀荣,霍春勇,吉玲康,李鹤林
石油管材及装备材料服役行为与结构安全国家重点实验室,中国石油集团石油管工程技术研究院,西安 710077
Progress and prospects of research and applications of high grade pipeline steels & steel pipes in China
State Key Laboratory for Performance and Structure Safety of Petroleum Tubular Goods and Equipment Materials, CNPC Tubular Goods Research Institute, Xi’an 710077 China

全文:   HTML (1 KB) 
文章导读  
摘要  回顾我国油气输送管道工程、高钢级管线钢和钢管的研发应用历程及取得的成果,指出它们的发展方向。我国油气输送管道工程、高钢级管线钢和钢管的研发应用具有研发周期短、应用速度快、实施效果好等显著特点。经过近20 年的努力,我国在油气输送管道,特别是大口径、高压力输送管道,管型、钢级、材质、尺寸等参数优化和高钢级管材研发应用等方面达到国际领先水平。研发形成了X70/X80 钢级材质选用、针状铁素体管线钢组织分析鉴别与评定技术、管型选用和螺旋埋弧焊管残余应力控制技术、高压输气管道断裂控制技术、地震断裂带等基于应变设计地区管材变形控制技术、厚壁高钢级管线钢及钢管试验检测评价技术、高钢级管线钢焊接热影响区局部脆化的脆化机理、断裂规律与预防技术。自主研发了X70/X80 系列热轧板卷和大口径厚壁螺旋埋弧焊管制造技术、宽厚板和大口径厚壁直缝埋弧焊管制造技术、感应加热弯管和管件成分设计及制造工艺技术。将Ⅰ类地区的设计系数提高到了0.8,将X80 管材口径扩大至1 422 mm,初步完成X90 管线钢和钢管的研制。为更好地满足大口径高压力输气管道工程发展的需求,必须进一步深化应用基础研究,联合进行产品研发与技术攻关,形成大口径高钢级输气管道输量与其他参数(压力、钢级、设计系数、管径、壁厚等)的优化技术。建立或完善管道应变设计、可靠性设计、高压输气管道断裂控制等理论和方法。研究解决X90~X120 高钢级管线钢和钢管屈强比、应变时效、低温韧性、屈服强度测试等关键技术难题,掌握高钢级管材成分、组织、性能、工艺等的相关性。联合冶金和制管企业,形成批量生产能力。研究形成X90~X120 管材现场焊接技术,进一步提高环焊缝质量性能水平。最终实现高钢级管线钢和钢管生产和应用技术的全面突破。
服务
把本文推荐给朋友
加入我的书架
加入引用管理器
关键词 : 高钢级管线钢; 高钢级管线钢管; 管线; 应用基础研究; 研究进展; 发展展望
Abstract

  This paper reviews the research, development and achievement of high grade pipeline steels, steel pipes and oil and gas pipelines in China and their development trends. In China, the research and development of oil and gas pipelines, high grade pipeline steels and steel pipelines has the following characteristics. 1) The research and development cycle is short; 2) The research results can be applied quickly; 3) The application effects are good. After nearly 20 years of effort, China has reached an advanced level in the following two aspects. One is the parameter optimization technology of pipe type, steel grade, materials and size of oil and gas transportation pipelines with large-diameters and high pressures. Another is the research and application of high grade pipe steels. Basic research into steel and pipeline technologies has achieved substantial progress in China. This includes the materials selection of X70/X80 grade steel, the identification and examination of the acicular ferrite pipeline steel microstructures, the pipe type selection and the residual stress control technology of spiral submerged-arc welding pipes, the fracture control technology of high pressure gas pipelines, pipeline deformation control technology in the areas of strain-based design, the testing and evaluation technology of high grade and thick wall pipeline steels and steel pipes and the embrittlement mechanisms, fracture occurrence and prevention technology of the high grade steel pipeline steels in heat affected welding areas. The design factor of class I area was enhanced to 0.8. A lot of new technologies were also developed in product research. The X70/X80 hot rolled plate and the large-diameter thick wall longitudinal submerged arc-welded pipe manufacture technology, the induction bends and the fitting material design and the manufacture technology were exploited. The diameter of X80 steel pipes was expanded to 1422 mm. The preliminary research into X90 pipe has been finished. In order to better meet the requirement of large-diameter high-pressure pipeline engineering, the basic applications research must be deepened further. We need to cooperate to develop products and technology. The optimization technology between the transportation capacity of large-diameter high grade steel gas pipeline and other parameters (pressure, steel grade, design factor, pipe diameter, wall thickness, etc.) needs to be developed. We also need to establish or improve the theory and methods of strain-based design, reliability-based design and fracture control of high-pressure gas pipelines. The key technical problems such as yield to tensile-strength ratio, strain aging, low temperature toughness, yield strength tests of X90-X120 high grade steel and pipes should be studied and solved. The correlation between composition, microstructure, process, property and performance of high grade pipes has to be mastered. Mass production capabilities require collaboration between metallurgy enterprises and pipe-makers. X90-X120 pipe field welding technology has to be developed and the girth weld performance level improved. A major breakthrough in high grade steel pipeline steels and the steel pipes production and application technology is required.

Key words: high grade pipeline steel ; high grade steel pipe ; pipeline ; basic research ; research progress ; development prospect
收稿日期: 2018-05-30     
PACS:    
基金资助:
通讯作者:
引用本文:   
冯耀荣,霍春勇,吉玲康,李鹤林. 我国高钢级管线钢和钢管应用基础研究进展及展望[J]. 石油科学通报, 2016, 1(1): 143-153. FENG Yaorong, HUO Chunyong, JI Lingkang, LI Helin. Progress and prospects of research and applications of high grade pipeline steels & steel pipes in China. 石油科学通报, 2016, 1(1): 143-153.
链接本文:  
版权所有 2016 《石油科学通报》杂志社