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首页» 过刊浏览» 2018» Vol. 3» Issue (1) 97-105     DOI : 10.3969/j.issn.2096-1693.2018.01.010
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钻具疲劳损伤磁记忆检测试验研究
胡治斌,樊建春*,高维骏,程彩霞,吴家风,赵坤鹏,代濠源
中国石油大学(北京)机械与储运工程学院,北京 102249
Experimental study of magnetic memory testing of drilling tool fatigue damage
HU Zhibin, FAN Jianchun, GAO Weijun, CHENG Caixia, WU Jiafeng, ZHAO Kunpeng, DAI Haoyuan
College of Mechanical and Transportation Engineering, China University of Petroleum-Beijing, Beijing 102249, China

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摘要  钻井作业过程中频发的钻柱断裂事故严重影响了油气资源的勘探开发进程。为解决此问题,本文拟将金属磁记忆检测技术应用于钻具疲劳损伤检测。本文挑选典型钻具材料(35CrMo)在自行设计的疲劳试验机上开展了四点弯曲疲劳试验,借助CCD摄像机在光学显微镜下观测试样表面形貌,测量了裂纹扩展长度;同时通过基于巨磁阻原理的磁记忆高灵敏度传感器采集了疲劳过程中磁记忆信号,并提取了磁记忆信号特征参数,进行了基于磁记忆特征参数的损伤定量评估方法研究。试验结果表明:对比显微观测结果,35CrMo疲劳损伤过程磁记忆信号参数变化可以被划分为包括初始、稳定、波动及快速增长4个阶段,其中波动阶段对应微裂纹汇集及扩展;磁记忆信号峰值、梯度峰值以及梯度信号峰峰值都可以较为准确的定量评估35CrMo钢疲劳损伤严重程度。本文为磁记忆检测技术应用于钻具疲劳损伤检测提供了理论及数据支撑。
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关键词 : 钻具, 金属磁记忆, 表面形貌, 特征参数, 疲劳损伤定量评估
Abstract

  The frequent drill fracture accidents during the drilling process severely affect the exploration and development of gas resources. To minimize this problem, this paper applies metal magnetic memory (MMM) detection technology to the fatigue damage detection of drilling tools. In this paper, 35CrMo steel, representative drilling tool material, was selected to carry out four-point bending fatigue tests on a self-designed fatigue testing machine. The surface morphology of specimens was observed under an optical microscope with a CCD camera and the crack propagation length was measured. At the same time, the changes in MMM signals in the fatigue process were collected by a high sensitivity MMM sensor based on the giant magnetoresistance principle. The characteristic parameters of MMM signals were extracted and the damage assessment was studied based on the magnetic memory characteristic parameters. The experimental results showed that the change of MMM signal parameters in the fatigue damage process of 35CrMo could be divided into four phases; initial stage, steady stage, fluctuation stage and rapid growth stage, during which the fluctuation stage corresponded to microcrack coalescence and expansion. MMM signal characteristic parameters can quantitatively assess the severity of fatigue damage of 35CrMo steel. This paper provides theoretical and data support for the MMM detection technique to be applied to the fatigue damage detection of drilling tools.

Key words: drilling tools MMM surface morphology characteristic parameters quantitative assessment of fatigue damage
收稿日期: 2017-03-23     
PACS:    
基金资助:自然科学基金中海油井的完整性技术体系研究(YXKY-2017-ZY-09)资助
通讯作者: 樊建春, fjc688@126.com
引用本文:   
胡治斌,樊建春,高维骏,程彩霞,吴家风,赵坤鹏,代濠源. 钻具疲劳损伤磁记忆检测试验研究[J]. 石油科学通报, 2018, 3(1): 97-105. HU Zhibin, FAN Jianchun, GAO Weijun, CHENG Caixia, WU Jiafeng, ZHAO Kunpeng, DAI Haoyuan. Experimental study of magnetic memory testing of drilling tool fatigue damage. Petroleum Science Bulletin, 2018, 3(1): 97-105.
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