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首页» 过刊浏览» 2018» Vol. 3» Issue (3) 342-353     DOI : 10.3969/j.issn.2096-1693.2018.03.031
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湿法成型硫磺摩擦着火机理及防控措施
代濠源,樊建春,于艳秋,刘迪,赵坤鹏,胡治斌,张喜明
中国石油大学 ( 北京 ) 机械与储运工程学院,北京 102249
Mechanisms and preventive measures of friction induced ignition of wet granulation sulfur
DAI Haoyuan, FAN Jianchun, YU Yanqiu, LIU Di, ZHAO Kunpeng, HU Zhibin, ZHANG Ximing
College of Mechanical and Transportation Engineering, China University of Petroleum-Beijing, Beijing 102249, China

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摘要  普光天然气净化厂湿法成型硫磺在储运过程中发生多起摩擦起火事故。为研究其着火机理及防控措施, 设计开发出了可以再现现场摩擦起火现象的试验机,并开展了硫磺摩擦着火试验。试验研究了载荷、硫磺含水 量、配对摩擦副材料对硫磺摩擦着火的影响。使用 SEM-EDS 和 XRD 对摩擦后的试样及摩擦产物进行了分析。 通过试验及理论分析得出:高载情况下硫磺着火的主要原因是摩擦生热导致的高温引燃硫磺;较低载荷下硫磺 着火的主要原因是摩擦过程中生成的硫铁化合物自燃引燃硫磺;在所设置含水量范围内硫磺含水量为 20% 时硫 磺最易摩擦着火;在所选用的配对摩擦副材料中 Q235-Q235 最不容易着火。根据试验结果,并结合现场实际状 况提出了硫磺储运系统摩擦着火事故的安全防控措施,并在现场应用。
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关键词 : 湿法成型;硫磺;摩擦着火机理;防控措施;试验研究
Abstract

It is common to see friction induced fire accidents during the storage and transportation of wet granulation sulfur. To study the sulfur ignition mechanism, a new test apparatus was designed and developed to reproduce the friction phenomena at laboratory scale. Tests have been performed under different loads, water contents and materials. After SEM-EDS and XRD examination, the analysis of friction products uncovered the sulfur ignition mechanism. When the normal load was large, heat caused by friction increased the environment temperature. When the temperature reached the spontaneous combustion point of sulfur, fire occurred. Under a low normal load, combustible iron sulfide was produced during long time friction, and the sulfur was ignited by the spontaneous combustion of iron sulfide. When the water content is 20%, sulfur friction ignition is most likely to occur. In the selected pairs of friction materials, the mild steel pair Q235~Q235 is the most difficult to ignite. In light of the test results and the actual situation on site, safety measures preventing friction ignition accidents during the storage and transportation of wet granulation sulfur are proposed and applied in the field.

Key words: wet granulation; sulfur; friction ignition; mechanisms; preventive measures; experimental study
收稿日期: 2017-07-16     
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基金资助:中石化集团公司科研项目“普光气田散装硫磺储运系统安全运行优化技术研究”(31302966-13-zc0609-0001) 资助
通讯作者: 樊建春,fjc688@126.com
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