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首页» 过刊浏览» 2023» Vol.8» Issue(6) 845-852     DOI : 10.3969/ j.issn.2096-1693.2023.06.077
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基于复合型倒谱理论的石化管道微泄漏点特征识别及实验研究
郭岩宝, 张敏, 何仁洋, 林楠, 王德国
1 中国石油大学( 北京) 机械与储运工程学院, 北京 102249 2 中国特种设备检测研究院,北京 100026
Feature identification and experimental research on micro-leakage in petrochemical pipeline based on compound cepstrum theory
GUO Yanbao, ZHANG Min, HE Renyang, LIN Nan, WANG Deguo
1 College of Mechanical and Transportation Engineering, China University of Petroleum-Beijing, Beijing 102249, China 2 China Special Equipment Inspection and Research Institute, Beijing 100026, China

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摘要  随着能源需求的增多,能源运输里程数越来越长。在能源运输领域,石化管道是主要的运输方式,其安 全问题至关重要。石化管道的微小泄漏伴随流体内压的增加,会随时发生火灾等安全事故,影响整段管道和站 场的安全生产。因此,管道安全性检测是必要可少的。 在油气运输过程中,由于外负载增加、冲蚀等因素造成管道局部应力集中,管壁减薄,表面出现泄漏点,降低了管道安全性能。通过采用声检测装置建立管道微泄漏点安全检测,测试实验中采集多组泄漏数据,分别为Φ0 mm、Φ1 mm、Φ1.5 mm泄漏点等声信号。利用Matlab平台搭建处理声信号的数学模型,分析了声信号的时频域特征。在频域中,声信号出现了回声干扰、电磁干扰等问题。接着,采用倒谱方法分析了声信号频域特征,信号存在频域混叠问题,不同泄漏点的特征无法区分。最后,提出对数谱模型改进倒谱方法处理声信号。由于不同泄漏点具有不同分贝值和频率值等特征。借助分贝值和频率值特征有效地区分频谱混叠的声信号,并避免了频域分析中出现的电磁干扰和回声干扰问题。 分析3 组数据发现:管道泄漏的孔径与声检测信号的分贝值和频率值有较大影响。随着泄漏孔径的增加,管道检测声信号的分贝值越大,频率也越来越大。此外,管道在未泄漏状态下,由于检测装置内部的电磁干扰也会影响管道声检测信号。进而,以不同分贝值和频率值表征管道不同泄漏孔径,其分贝值分别为NdB0=0.17dB,NdB1=0.052 dB,NdB2=0.24 dB;频率值分别为:f0 =603 Hz,f1 = 1879 Hz,f2 = 4049 Hz。总之,该方法在管道微泄漏领域具有重要的理论意义与应用价值。
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关键词 : 石化管道,微泄漏,声信号,复合型倒谱,幅值对数谱
Abstract

With the increase of energy demand, the mileage of energy transportation is getting longer and longer. In the field of energy transportation, the petrochemical pipeline is the main mode of transportation, and its safety is of vital importance. A small leakage of the petrochemical pipeline accompanied by internal pressure in the fluid can cause fire and other safety accidents at any time, affecting the safety of the entire section of the pipeline and station yard of the production. Therefore, pipeline safety inspection is necessary and indispensable. In the process of oil and gas transportation, due to the increase of external load, erosion, and other factors, the local stress concentration of the pipeline is caused. The pipe wall is thinner, and the leakage point appears on the surface, which reduces the safety performance of the pipeline. Through the use of an acoustic detection device to establish safety detection of pipeline micro-leakage points, multiple groups of leakage data were collected in the experiment, including Φ0 mm, Φ1 mm, and Φ1.5 mm leak points, respectively. The mathematical model for processing the acoustic signal was built by the Matlab platform, and the time-frequency domain characteristics of the acoustic signal were analyzed. In the frequency domain, acoustic signals appeared echo interference, electromagnetic interference, and other problems. Then, the cepstrum method was used to analyze the acoustic signals in the frequency domain, in which the signal had the problem of frequency domain aliasing to be a distinguished difficulty. Finally, the logarithmic spectral model was proposed to improve the cepstrum method to deal with the acoustic signal. Because different leakage points had different characteristics such as decibels and frequency values, the acoustic signals with spectral aliasing could be distinguished effectively with the help of different characteristic values, and the problems of electromagnetic interference and echo interference in frequency domain analysis could be avoided. The analysis of three groups of data shows that the pore diameter of the pipe leakage has a large impact on the decibels and frequency values of the acoustic detection signal. With the increase of the leakage pore, the greater the decibel of the pipeline detection sound signal, and the greater the frequency. In addition, the pipeline in the state of non-leakage, due to electromagnetic interference within the detection device will also affect the pipeline acoustic detection signal. Furthermore, different decibels values and frequencies are used to distinguish different leakage pore diameter of pipelines decibel values with the decibel values of NdB0= 0.17 dB, NdB1= 0.052 dB, NdB2= 0.24 dB, respectively. And, the frequency values are f0 =603 Hz, f1 = 1879 Hz, f2 = 4049 Hz, respectively. In short, this method has important theoretical significance and application value in the field of pipeline micro leakage.


Key words: petrochemical pipeline; micro-leakage; acoustic signal; compound cepstrum; logarithmic amplitude spectrum
收稿日期: 2023-12-29     
PACS:    
基金资助:国家重点研发计划(2018YFF0215003) 和中国石油大学( 北京) 科研基金(2462023YQTD001) 联合资助
通讯作者: wdg@cup.edu.cn
引用本文:   
郭岩宝, 张敏, 何仁洋, 林楠, 王德国. 基于复合型倒谱理论的石化管道微泄漏点特征识别及实验研究. 石油科学通报, 2023, 06: 845-852. GUO Yanbao, ZHANG Min, HE Renyang, LIN Nan, WANG Deguo. Feature identification and experimental research on micro-leakage in petrochemical pipeline based on compound cepstrum theory. Petroleum Science Bulletin, 2023, 05: 845-852.
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